Control Room OperatorPilmico Foods Corporation

Company Description
PILMICO ANIMAL NUTRITION CORPORATION is a subsidiary of Pilmico Foods Corporation wholly owned by Aboitiz Equity Ventures Inc. We provide customers with high quality feeds for aqua, hogs, poultry as well as customized solutions for large farm accounts.
Since we started in 1998, we have grown and diversified to include swine and layer operations in Tarlac.
Our swine and layer farms employ advanced production systems, with automated feeding and drinking systems. Climate control is achieved in the barns through tunnel ventilation and evaporative cooling system. Our swine genetic program and pullet source selection, on the other hand, ensures that we only produce quality market hogs and layers. Strict biosecurity measures are also in place to protect the animals from bacterial and viral disease exposure.
As a total solutions provider, we aim to become a one-stop-shop that offers quality feeds, technical support, and a growing range of fresh & quality meats & egg products. We do this through our four-pillar Diamond Program which consists of 1) good breeding & genetics, 2) complete healthcare 3) sound management, and 4) excellent nutrition & feeding.
Job Description
I. JOB OBJECTIVE
Reporting directly to the Plant Supervisor, the Plant Operator ensures the efficient operation on major and minor equipment in areas of ;
Receiving section
Batching, Grinding and Mixing operation
Pelleting and Fats coating operation
Bagging section
Produce high quality feeds in the most efficient and economical way
Contributes to the quality and quantity objectives of the plant
II.DESCRIPTION OF DUTIES
Receiving section
-Coordinates with the warehouseman the sequence of raw materials to be poured to minimize material run out based on production line up.
-Operates the computerized receiving system by choosing the designated silo/bin per materials to be poured.
-Ensures that no overflowing, intermixing and clogging occurs during pouring and conveying of raw materials based on the bin/silo inventory report.
-Submit reports to Plant Supervisor regarding the raw materials received during the shift.
Batching, Grinding and Mixing operation
-Coordinates with Plant Supervisor regarding the type of product to be produced
-Check/review the formulation and make necessary adjustment in coordination with QA personnel.
-In coordination with Micro technician, ensures that sequence of batching are being followed based on the production schedule.
-Operates the computerized batching system through weighing, grinding, mixing and conveying these to pelleting bins.
-Monitors weighing, grinding, and mixing to ensure a high batching efficiency.
-Ensures continuous batching operation in coordination with warehouseman regarding the availability of raw materials needed.
-Ensures accurate liquid addition required in the formulation.
-Provide and give feedback to maintenance personnel regarding any abnormalities and equipment condition.
-Prepares run ticket and accomplishes batching report.
C.Pelleting and Fats coating operation
-Ensures that all pelleting and fat coating system equipment such as pellet mill and tender blender are all in good running condition.
-Checks all pelleting parameters and make necessary adjustment based on product formulation.
-Coordinates with Maintenance personnel regarding the adequate supply of good quality steam and air pressure before and during operation.
-Operates computerized pelleting system according to specified sequence.
-Monitors and ensures the feeds being produced conforms with company standards in terms of quality such as pellet durability, shade/color, size, and nutritional value.
-Accomplishes pelleting report.
-Monitors pelleting equipment during operation such as;
mash bins
-ensures that pelleting bins are clean and no meal hang up before change over
pellet mill
-feeder variable frequency drive is functioning properly
-ensures that all temperature probe and plug sensors are clean
-ensures correct , steady supply of good quality steam
-ampere reading is steady and within the target which indicates a steady and even flow of discharge from the conditioner.
-knives/cutters are in correct position and setting indicating a correct pellet length for a specific product.
-ensures correct roller adjustment/setting
-ensures correct injection of liquids in the conditioner, nozzles must be clean.
crumbler
-ensures correct and proper adjustment for a specific product
tender blender
-ensures correct injection of coconut oil based from the formulation
D.Bagging section
-coordinates with Bagger regarding sequence and feed type to be bagged including the bin assignment
-checks the accuracy of the bagging report to be submitted to the Plant Supervisor
Others
-prepares production report at the end of shift
-performs minor repair and maintenance including adjustment on mechanical components
-gives feedback in terms of automation error as well as automation improvement
-adheres to company policies, follows safety practices and maintain good housekeeping in his area of responsibility
-calibration of coconut oil injection at tender blender
-calibration of batch mixer liquid injection such as molasses and coconut oil
-calibration of liquid injection at conditioner
-coordination with the outgoing plant operator regarding shift's operation
-ensures proper tunover to incoming plant operator
-performs other duties that may be assigned from time to time
III. ACCOUNTABILITY
maintains the highest level of the product quality produced by the plant
maintain the confidentiality in terms of product formulation whether commercial, customized or experimental feed.
Qualifications
IV. KNOWLEDGE AND EXPERIENCE REQUIREMENTS
Graduate of Engineering Course preferably Electrical or Mechanical
Preferably with experience in Feed Milling Operation
Computer literate
Knowledge in PLC
Can work under pressure with minimum supervision
Additional Information
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Tarlac
Permanent
Full-time